for music synthesizers.
Experienced builders only!
|The component overlay for the Programmer/Sequencer.|
On the rear of the "B" board there are a number of small square pads, near the TL072s and the PSU connector. These pads are in pairs, one on pin 8, and its pair near by on the thick 0V rail, and one on pin 4, and its pair nearby on the 0V rail. These are for 100n 1206 (or even 805) SMD capacitors (or 10n, or 47n - it isn't critical). Put a little solder on one pad. Move the capacitor into position, and re-heat the solder. The capacitor will now be held in place. Solder the opposite end, then go back and tidy up the first joint if needed. Use ceramic monoblock caps, NOT electro or tant.
On the rear of the "B" board, below the LM393 there are two square pads connected to pins 4 and 8. These are to allow a 100n monolythic capacitor to be soldered directly across the power pins.
This board set is a little different to most CGS boards. There would be too much wiring needed if pots had to be hand wired to the PCBs, so I have gone with a design that mounts as much as possible directly on the PCBs themselves, as well as making parts that do need wiring as close as physically possible to their wiring points. The photographs below will help explain things. If you wish to use a different panel arrangement, it would of course be possible to remote-mount the pots etc, though I expect you would soon be wishing you hadn't.
The vertical centers for ALL of the holes is 3/4 of an inch - standard Serge spacing for 8 vertical controls. Horizontal spacing is not fixed, but is best at an inch (Serge standard).
Once all the boards have been assembled, each of the stage (A) boards should be mounted in turn to the panel using the pots as mounting brackets. There are 4 pots per board and later wiring will add to structural rigidity, so brackets are not really needed. The push switch, jacks and LED should then be wired to the PCB. (Yes, you can substitute a suitable touch switch for the push switch). Wiring will be easier if you start with the last "A" board first, as that will allow clear access to the solder side of that board as you wire it.
Once you reach the final board you will also need to add a pair of bolts and nuts/spacers to mount the "B" board. You will probably find it easier if the bolt head it on the "A" board, the opposite way to what is shown in the photos.
Attach the "B" board to the "A" board using the bolts, and wire it to its jacks.
The next part is the tricky part - wiring up the buses. using tinned copper wire, run a wire between each corresponding lettered hole through the whole run of PCBs, with the exception of G, H and J. Make sure you include the "B" board! Solder the wires to each of the PCBs. The solder pads have been brought right up to the edge to assist with this.
Probably the area that will cause most problems is the G, H and J wiring. Starting from the first (Stage 1) "A" board, a wires is run through the G hole, to the second "A" board it goes through the H hole, and the third "A" board it goes through the J hole. Once soldered to all three boards, this wire is then trimmed. Now starting at the second "A" board, the same procedure is repeated, and so on for the remainder of the "A" boards.
The boards at the ends need to be connected to each other as well, following the exact same pattern. The G hole on the second last "A" board goes to the H hole on the last, and via a long wire, the J hole on the first "A" board. The G hole on the last "A" board goes via a long wire to the H hole on the first "A board", and the J hole on the second A board.
Rear view of the prototype module. The modifications are not needed on the production boards. As can be seen, I used a variety of transistors for the purpose of testing suitability. All worked fine. All were general purpose transistors.
End view showing some of the "A" board details.
"B" board mounting. Having only jacks and no pots to support it, the "B" board is connected to the first "A" board using 3mm bolts.
Close up of the inter "A" board wiring. These slanted wires are what connect the up/down triggers between each stage. They are marked "G" and "H" on the schematic and the PCB. The green/white and brown/white wires connect the first and last stages together
Close up of part of the bus, showing how it continues right through onto the "B" board.
One of the mounting bolts can also be seen. Three nuts are used, one clamping the bolt head to the "B" board, and one each side of the "A" board. A spacer could be substituted.
Close up of jack, LED and switch wiring. Jack wiring will vary depending on the chosen jack type. The LED wires should be long enough to reach the PCB if you don't cut them. The switch need only be a single pole, single throw (SPST) type of push button. The ones used here were from the parts box, thus the variety.
It is possible to add skip/stop switches to each stage. What's more, it is possible to do it in such a way that behavior in each direction can be controlled independently. Instead of running wires between pads J, H and G as described above, switches can be wired in as shown in the diagram to the left. Using on-off-on switches will result in each stage having three possible behaviors: Normal, where the stage will activate in sequence; Refuse, where the stage refuses to activate, causing the sequence to stop at the stage before, where it will remain until either the sequence is reversed, or some other manual override forces the sequence away from that stage, and; Skip, where that stage behaves as if it is not there, the following enabled stage activating on the next clock pulse. Setting several steps in a row to Skip will result in all of those stages being skipped.
If two single pole on-off-on switches are used per stage, each direction can be set independently. If one double pole switch is used per stage, only a single switch per stage is required, though functionality will be reduced.
The skip functionality was developed at the suggestion of and in conjunction with Ryk Thekreator.
This is a guide only. Parts needed will vary with individual constructor's needs.
Article, art & design copyright 2003 by Ken Stone