We
offer 2 solutions for those wishing to construct their own
enclosures
with the minimum of metal sub-rack parts.
The
first solution uses just our rails and tapped strips. It is
important with this approach that the rails are held securely
in place and to assist with this our rails have 2 x M5 tapped
holes at each end. Using both screws eliminates the tendency
for the rails to try and rotate around a single bolt as offered
in some competitor products.

The
rails will, of course, need to be secured in to your enclosure.
Any M5 threaded bolt will work fine, you need to ensure that
there is at least 5mm of bolt secured in the rail with a maximum
depth of penetration of around 14mm. We currently offer fixing
hardware in the form of M5 socket head bolts, M5 countersunk
bolts and M5 washers. The choice of which to use will be dictated
by the material you use for the case and it's thickness. Suggestions
are include in the sub-rack
DIY details which also includes dimensional details for
installation of your rails.
Use
the table below to determine what items are recommended for
your custom rack using this solution:-
|
Item
|
3U
|
6U
|
9U
|
|
85HP
Rail
|
2
|
4
|
6
|
|
|
2
|
4
|
6
|
|
Item
|
3U
|
6U
|
9U
|
|
169HP
Rail
|
2
|
4
|
6
|
|
|
4
|
8
|
12
|
Suggested
fixing hardware :-
|
Item
|
3U
|
6U
|
9U
|
|
M5
x 16mm Side Bolt: suitable for metal and wood up to
10mm
|
8
|
16
|
24
|
|
M5
Washer: use with the above bolt when mounting on to
soft materials like wood
|
8
|
16
|
24
|
|
M5
x 16mm Countersunk Bolt: suitable for thick wood over
10mm
|
8
|
16
|
24
|
The
second solution uses a Filler Ear.
This Ear is similar to our standard 3U Ears but has had
the `ear' or `wing' reduced to 2mm. This depth is sufficent
to `hide' the heads of our rail fixing bolts with the minimal
increase in the overal width of the sub-rack.
These
Ears, in conjunction with a Side panel Spacer allow the
rails to be assembled in to a rigid structure which can
then be slid in to your case. The Side Panel Spacer has
a 4.2mm hole which is then used to secure the assembly to
your case from the inside thus leaving the outer surface
of your case free from fixing bolts. The Filler Ear provides
a nice clean `front' to your system by providing a 2mm front
edge at the sides of your rack which hides all fixing bolts
used to assemble to the sub-rack.
The
Side Panel Spacers are 58mm deep and defines the minimum
depth of your rack.
Filler
Ears are offered in 3U, 6U and 9U sizes and, like our standard
Side Panels provide the essential support and correct rail-to-rail
spacing for the perfect custom sub-rack.
|
Item
|
3U
|
6U
|
9U
|
|
85HP
Rail
|
2
|
4
|
6
|
|
|
2
(4 for 169HP Rail)
|
4
(4 for 169HP Rail)
|
6
(4 for 169HP Rail)
|
|
|
2
|
-
|
-
|
|
|
-
|
2
|
-
|
|
|
-
|
-
|
2
|
|
Side
Panel Spacer
|
4
|
8
|
12
|
|
M5
Low-Profile Bolts
|
8
|
16
|
24
|
|
169HP
Rail
|
2
|
4
|
6
|
A
rendition of a 3U `skinny-rack'
Want
a MINI Subrack?
We
can supply these sets in any length from 10HP to 169HP so
now you can esasily create your own Mini-Subrack.
You
will need M3x8mm to M3x10mm screws to hold modules in place.
We also offer a thumbscrew for
screw-driverless installation/removal.